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V8 Speed 09-06-2016 06:52 AM

COMP Cams 40th Anniversary Camaro at V8 Speed & Resto Shop
 
http://www.v8tvshow.com/V8TV_2/image....09.15_012.jpg

We are all very excited here at V8TV and the V8 Speed & Resto Shop, as we've received the high honor of being chosen to restore the 1969 Chevrolet Camaro belonging to COMP Cams! They've had the car for many years, and 2016 marks the 40th Anniversary of COMP Cams, so they wanted the car freshened up for the milestone year. We'll be documenting the restoration of the car along the way, both in photos and video.

Plans for the car include a FAST EFI equipped LS engine mated to a TCI 6X 6-speed automatic transmission, a Heidt's suspension system, updated wheels, tires, and brakes, and a fresh paint job... among many other details.

This is the rendering by Carter Hickman Design showing the slightly updated style and new attitude of the Camaro. Although the car will retain it’s black-and-white theme, it will have a red pinstripe on the SS stripes, updated wheels to go with the new suspension, and a few other subtle tricks here and there.

https://lh3.googleusercontent.com/-6...Rendering.jpeg

Our crew is ready to make it happen, and we're proud to work with one of the industry icons to bring this significant car up-to-date. Follow along in the photo gallery, videos, and a build thread on this slick '69!

Stealth 69 09-06-2016 08:21 AM

Well done on the gig, should be a sweet build.
The TCI 6x, is that the one that allows engine braking?

D4RKSIDE 09-06-2016 01:45 PM

I'm a subscriber on Youtube. Will all the vids be posted there?

V8 Speed 10-06-2016 12:26 AM

Quote:

Originally Posted by Stealth 69 (Post 179567)
Well done on the gig, should be a sweet build.
The TCI 6x, is that the one that allows engine braking?

Thanks! Yes, the 6x allows some engine braking based on the shifter, converter, and controller settings. Cool stuff.

---------- Post added at 09:26 AM ---------- Previous post was at 09:25 AM ----------

Quote:

Originally Posted by D4RKSIDE (Post 179579)
I'm a subscriber on Youtube. Will all the vids be posted there?

Yes, we will be posting video on the whole build on our site and on YouTube.

Thanks for being a subscriber!

---------- Post added at 09:26 AM ---------- Previous post was at 09:26 AM ----------

http://www.compcams.com/Base/Images/...9%20before.jpg

This 1969 Camaro convertible was built during the fourth week of September of 1969. Typically, a September build date would have been into the next production year, but Chevrolet ran the 1969 Camaro model year longer as they waited to tool up for the 1970 model year, which took longer than expected. But soon, a shiny new V8-powered Daytona Yellow with a white top and a black interior rolled off the assembly line in Norwood, Ohio. The Daytona / white / black / black color combination is a little unusual today, as most seem to be yellow with a black top, but this must have been a good looking car.

It also sports the X11 designation on the trim tag, and the car is currently wearing an RS appearance package with the hidden headlights and the RS seperate tail / reverse light combo. Although all RS package cars (CODE Z22) were X11s, not all X11s were RS cars. The car does not have the Z22 RS stamping on the trim tag. It appears to have the Z21 Style Trim package, with bright wheel lip trim and quarter panel “gills”, but it is reported to be an original RS car. The crew at COMP Cams added the wheel lip trim during the first restoration.

The 1969 Camaro is a significant car for the COMP team, and has been closely knit into the fabric of the company.

COMP Camaro History

1975- Scooter Brothers raced a white convertible ‘69 Camaro with a black top in the M/Automatic Super Stock classes, and won his class at the 1975 US Nationals. It was prepped by Herb McCandless with an engine by John Lingenfelter, a very close friend.

http://www.v8tvshow.com/V8TV_2/image...e-Restored.jpg

1977ish- Car was sold to a customer who lived in Canada. It was eventually tracked down to a guy’s garage in Texas. The car was entangled in a divorce case, and after inquiry, “Not nice enough” to pursue as a project.

1998- Current car was located through the internet. It was is Afton, WY and was a yellow 307/2bbl RS car with black stripes a black interior, a white top and factory air conditioning. It was in solid shape and a running and driving car with around 120,000 miles. According to the body tag it was built in the fourth week of September at the Norwood, Ohio assembly plant. It was driven to Georgia by COMP employee Chris Brown three days after it was delivered to COMP in Memphis.


The car was taken to Carlos Sanders of Atlanta Street Rods in Commerce, Georgia in April of 1998 to be built into a Power Tour car and to be presented to Scooter in 1998. The goal was a solid driver with an LT1 and an overdrive to pay homage to his old drag car. Things got out of hand and it ended up with a radical new-for-the-time 1st gen SB2 NASCAR engine featuring 674hp and 554lb.ft. of torque. A Richmond six-speed was added. The front suspension was converted to coilovers, and a Currie 9-inch rear with 4.10 gears was built and hung on a fabricated tri-link by Atlanta Street Rods. Baer disc brakes were added. Butch Bass supplied the 17” RK-series BBS wheels, Richard Childress Racing rebuilt the steering box. The Camaro was painted white with a solid black vinyl top and matching interior from Year One.

Car delivered from Atlanta Street rods to John Lingenfelter on July 20th, 1998. Lingenfelter built an 11.0:1 compression 410ci small block with a Bowtie block, 3.750” Lunati crank, 6” Eagle rods, a COMP Cam, Comp’s Winston Cup valve springs, an SB2 intake and matching cylinder heads, and a 750cfm Gary Williams carb. A billet serpentine belt drive system from KRC was used.

Car was scheduled to be picked up for the Summer run of the 1999 Power Tour. Chris Brown came down with adult chicken pox just prior to leaving, and Scooter Brothers and James Fry drove to GA in the red Astro van to collect the car the night before the Power Tour. The car was in 500 pieces, but Carlos said it would be ready in the morning. Scooter looked around and said “No it’s not,” and did the Power Tour in the Astro Van.

It was completed in time for the 2nd Power Tour in the fall of 1999 and driven from Fitchburg, Massachusetts to Tampa Florida.

V8 Speed 11-06-2016 02:32 AM

1999- Second Refurbish at Davis Body Shop in May of 1999.




Car fell out of trailer on way to a Power Tour. Straps came loose, car bounced back and forth inside trailer, beat the rear door open and rolled out. Caught on header flanges and was stopped on door at speed. Cars pulled alongside to alert driver to pull over.

Camaro taken to Davis Body Shop and repainted, this time with Violet Pearl added to the white, and black stripes added. Interior upgraded to hound’s tooth inserts and top upgraded to Haartz cloth. Carb switched to a one-off EFI system. Detroit Speed tubular A-arms added to front suspension.


1999- 2010- Camaro driven on eight or ten Power Tours over the years until 2010. It came back with body damage on the front valence panel, driver’s front fender, and rear quarter and a dead cylinder in the engine. Additionally the coilovers in the front had pushed through the shock towers and separated from the subframe.

2011-ish? Car partially disassembled to install Heidt’s front subframe. Mocked into place, dash removed, engine and transmission also removed. Stored in R&D area for several years on car skates and under a car cover.

2016- Car to be refurbished at V8 Speed & Resto and presented to Scooter Brothers at 40th Anniversary event.

---------- Post added at 11:29 AM ---------- Previous post was at 11:28 AM ----------

Here are some pics of the first restoration of the Camaro back in ‘98. It was a complete tear-down and repaint, with the Lingenfelter SB2 small-block and FAST XFI Fuel Injection installed in the restored subframe.

http://v8tvshow.com/V8TV_2/images/19...%20photos.jpeg

http://v8tvshow.com/V8TV_2/images/19...hotos%202.jpeg

http://v8tvshow.com/V8TV_2/images/19...hotos%206.jpeg

http://v8tvshow.com/V8TV_2/images/19...hotos%203.jpeg

http://v8tvshow.com/V8TV_2/images/19...hotos%205.jpeg

http://v8tvshow.com/V8TV_2/images/19...otos%2014.jpeg

---------- Post added at 11:32 AM ---------- Previous post was at 11:29 AM ----------

The car enjoyed a lot of positive feedback, including this article in Hot Rod Magazine by Terry McGean.

http://v8tvshow.com/V8TV_2/images/19...ature%202.jpeg

http://v8tvshow.com/V8TV_2/images/19.../boat%204.jpeg

http://v8tvshow.com/V8TV_2/images/19.../boat%205.jpeg

V8 Speed 14-06-2016 06:15 AM

Overall, the car is in really good shape. It is not rusty, the floors are solid, and the body is pretty straight.

http://v8tvshow.com/V8TV_2/images/CP....09.15_008.jpg

The COMP team does not want a show car that requires special care and attention, rather, they want a nice and clean Camaro that looks and performs well to showcase their latest products as they cruise on road-going events all over the US. This car might also be used for some R&D for new COMP product offerings.

http://v8tvshow.com/V8TV_2/images/CP....09.15_010.jpg

The fit is basically original, and the car has a few dings and dents. They wish to keep the overall scheme of the car, with the white exterior, black stripes, black top, and RS package.

http://v8tvshow.com/V8TV_2/images/CP....09.15_006.jpg

---------- Post added at 03:14 PM ---------- Previous post was at 03:11 PM ----------

Overall, the car is in really good shape. It is not rusty, the floors are solid, and the body is pretty straight.

http://v8tvshow.com/V8TV_2/images/CP....09.15_008.jpg

The COMP team does not want a show car that requires special care and attention, rather, they want a nice and clean Camaro that looks and performs well to showcase their latest products as they cruise on road-going events all over the US. This car might also be used for some R&D for new COMP product offerings.

http://v8tvshow.com/V8TV_2/images/CP....09.15_010.jpg

The fit is basically original, and the car has a few dings and dents. They wish to keep the overall scheme of the car, with the white exterior, black stripes, black top, and RS package.

http://v8tvshow.com/V8TV_2/images/CP....09.15_006.jpg

---------- Post added at 03:15 PM ---------- Previous post was at 03:14 PM ----------

Or strategy to restore this Camaro is a little different considering our timeframe is short. The body appears to be in very good condition, so we began by disassembling the interior and some of the exterior items on the car. Kelle removed the lights, wiring, bumpers, trim, etc.

http://v8tvshow.com/V8TV_2/images/CP....02.15_046.jpg

http://v8tvshow.com/V8TV_2/images/CP....02.15_068.jpg

Typically, we would disassemble the car all the way to a bare shell on a complete restoration. In this case, however, we intend to leave the body shell assembled so that it can go into the bodywork process faster. The other consideration is that COMP isn’t looking for an over-the-top show car with this one. They want a very clean, detailed, COMPetent car that will make for a great platform to showcase their family of products. This means we can approach the car differently than a show car.

Original A/C car

http://v8tvshow.com/V8TV_2/images/CP....02.15_066.jpg

RS vacuum cannister and the “****tail shakers”, convertible only dampers designed to minimize vibration and chassis oscillation.

http://v8tvshow.com/V8TV_2/images/CP....02.15_076.jpg

V8 Speed 15-06-2016 01:27 PM

We want to keep this thing as a roller so that our body shop can mechanically strip the paint with D. A. sanders, perform any metalwork needed, adjust panels for fit, and begin the bodywork process.

The glass was removed, but we noted the rich history of events in which this car has participated!

http://v8tvshow.com/V8TV_2/images/CP....02.15_064.jpg

http://v8tvshow.com/V8TV_2/images/CP....03.15_001.jpg

http://v8tvshow.com/V8TV_2/images/CP....04.15_012.jpg

V8 Speed 19-06-2016 04:01 AM

The car came in riding on a brand-new Heidt’s front subframe. The hard brake lines have been run, the suspension is in-place save for the coil-over shock and spring assemblies, and the brakes are assembled.

http://v8tvshow.com/V8TV_2/images/CP....02.15_003.jpg



However, the rear suspension left something to be desired. It was a scratch built 4-link design installed long before any “kit” type 4-link suspension systems were available for these cars. In addition, the MIG welder must have been out of shielding gas, as we discovered that the welds were very porous on the brackets.

http://v8tvshow.com/V8TV_2/images/CP....04.15_002.jpg


http://v8tvshow.com/V8TV_2/images/CP....04.15_001.jpg


http://v8tvshow.com/V8TV_2/images/CP....04.15_007.jpg


The existing rear suspension is not something you’d want behind 600+ horsepower!

The control arm mounting tabs were also scratch-built, and were made from thin steel that did not inspire confidence to drive this car hard. The car does have a Currie 9-inch rear axle assembly, which we will re-use with the new rear suspension.

http://v8tvshow.com/V8TV_2/images/CP....08.15_005.jpg


With the Camaro on the lift, our team disassembled the rear 4-link removed the welded on mounts from the frame.

http://v8tvshow.com/V8TV_2/images/CP....10.15_001.jpg


We will be replacing the rear suspension with a new 4-link kit from Heidt’s.. The kit is very complete and claims to be a mostly bolt-in installation. It uses brackets that attach to the frame rails to mount the 4-links, a bolt-in crossmember for the shock mounts, and weld-on control arm brackets on the rear axle housing. It also uses a panhard bar to locate the rear axle laterally. Rear suspension control is handled by a set of adjustable coil over shocks absorbers and a splined stabilizer bar.

http://www.v8tvshow.com/V8TV_2/image..._%204-link.jpg

V8 Speed 29-06-2016 07:48 AM

The Heidt’s rear suspension bolts to the stock Camaro frame rails. In this pc, the upper control arm and upper shock mount brackets are set in place, loosely held by the rear axle bump-stop bracket. Holes will be drilled in the rail and the floor to secure these in place.

http://v8tvshow.com/V8TV_2/images/CP....15.15_030.jpg

Here, the driver side bracketry is bolted in place. Note how the upper control arm bracket bolts through the floor.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_003.jpg

[img]http://v8tvshow.com/V8TV_2/images/CPG_Camaro_5/1969_Camaro_CPG_09-17-15_012.jpg/img]

The bolts protruding through the floor appear a little long, we’ll install shorter bolts when we complete the final assembly of the car.

The upper control arm bracket features a little “kick-out” bend to allow for the nut to be installed on the upper arm bolt.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_006.jpg

The rear sway bar crossmember is bolted to the upper rear brackets.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_014.jpg

http://v8tvshow.com/V8TV_2/images/CP...-17-15_015.jpg

Nev68 29-06-2016 01:25 PM

Quote:

Originally Posted by V8 Speed (Post 179928)


The bolts protruding through the floor appear a little long, we’ll install shorter bolts when we complete the final assembly of the car

Loving the build.

Could you have the bolt heads inside the car? Then it will be relatively flat compared to the tail of the bolt with a nut.

V8 Speed 01-07-2016 05:49 AM

Quote:

Originally Posted by Nev68 (Post 179931)
Loving the build.

Could you have the bolt heads inside the car? Then it will be relatively flat compared to the tail of the bolt with a nut.

I believe it to be possible, we followed the Heidt's guidelines on bolt installation.

---------- Post added at 02:47 PM ---------- Previous post was at 02:46 PM ----------

Over in the metal shop, we attacked the old 4-link mounts on the Currie 9-inch rear end. One of the first things we noticed is the seal on the center section… if you’ve used this much silicone sealer, you’ve used too much.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_023.jpg

The existing mounts needed to come off so we could install the new brackets from Heidt’s, A stock 1969 Camaro uses leaf springs, so these brackets would not be present.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_019.jpg

Note that the brake line is held in place with hose clamps, which is a common way to run them with add-on disc brakes. However, we’ll weld the tabs on with the new brake lines.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_022.jpg

The lower brackets need to go also.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_020.jpg

A quick start with the HTP Microcut plasma cutter knocks off the big parts…

http://v8tvshow.com/V8TV_2/images/CP...-17-15_025.jpg

And the rest is ground smooth with an air grinder and 3M Rolloc discs.

http://v8tvshow.com/V8TV_2/images/CP...-17-15_027.jpg

---------- Post added at 02:49 PM ---------- Previous post was at 02:47 PM ----------

Heidt’s rear sway bar tabs welded in place with the HTP MIG 200 welder. We chose to MIG these in place to match the MIG welding on the rest of the housing, as well as to expedite the process.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_019.jpg

New lower bracket installed on axle housing, which will allow the upper and lower control arms to attach to the rear axle housing:

http://v8tvshow.com/V8TV_2/images/CP...-24-15_022.jpg

Panhard bar bracket welded in place:

http://v8tvshow.com/V8TV_2/images/CP...-24-15_021.jpg

http://v8tvshow.com/V8TV_2/images/CP...-24-15_024.jpg

V8 Speed 30-09-2016 02:33 AM

The rear was then raised up under the car and the control arms attached. There are bushings that center the arms in the pockets, and the arms have adjustable ends to achieve the proper pinion angle.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_029.jpg

The front lower control arm mount uses the original leaf spring pocket to keep it secure. We’ll be running shorter bolts on these parts for final assembly as well.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_030.jpg

http://v8tvshow.com/V8TV_2/images/CP...-24-15_032.jpg

Next, we applied some ARP Ultra-Torque lube on the threads of the aluminum coil-over shock absorbers to install the spring retaining collar without galling the threads.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_034.jpg

Heidt’s chose a 300-pound spring rate for this Camaro application.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_036.jpg

The shocks are adjustable units.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_040.jpg

The shocks and panhard bar installed. The angle looks a little funky because the rear suspension is at full-droop, even though the coil-overs limit total travel.

http://v8tvshow.com/V8TV_2/images/CP...-24-15_045.jpg

http://v8tvshow.com/V8TV_2/images/CP...-24-15_044.jpg


The car will now be back on it’s wheels and will be moved into the body shop for bodywork. It’s a little out-of-order for us, but we’re on deadline and have a plan.

V8 Speed 30-09-2016 09:13 AM

Here in the V8 body shop, the Camaro will be further stripped of bolt-ons, and we’ll test out the paint to see what’s beneath.

http://v8tvshow.com/V8TV_2/images/CP...-25-15_046.jpg

http://v8tvshow.com/V8TV_2/images/CP...-25-15_047.jpg

http://v8tvshow.com/V8TV_2/images/CP...-02-15_077.jpg

This was a neat little detail behind the license plate bracket…

http://v8tvshow.com/V8TV_2/images/CP....10.15_014.jpg

http://v8tvshow.com/V8TV_2/images/CP....10.15_015.jpg

We started in the back buzzing down the paint and filler from the previous paint job with a DA sander. The good thing is that the car isn’t very rusty.

http://v8tvshow.com/V8TV_2/images/CP...-05-15_078.jpg

http://v8tvshow.com/V8TV_2/images/CP...-05-15_084.jpg

---------- Post added at 06:10 PM ---------- Previous post was at 06:10 PM ----------

However, we found some dents in the lower part of the quarters, and on the body line. We weren’t very concerned about them, but we did note that the steel is a little thin from being ground by previous bodywork.

http://v8tvshow.com/V8TV_2/images/CP...-05-15_083.jpg

Exposing a little more of the quarter revealed a previous patch panel just in front of the wheel.

http://v8tvshow.com/V8TV_2/images/CP...-06-15_089.jpg

http://v8tvshow.com/V8TV_2/images/CP...-06-15_090.jpg

The outline is the shape of a panel Adam planned to repair the rust and existing patch.

http://v8tvshow.com/V8TV_2/images/CP...-06-15_094.jpg

Adam used some body hammers, the English wheel, and other techniques to fabricate a repair panel.

http://v8tvshow.com/V8TV_2/images/CP...-06-15_097.jpg

http://v8tvshow.com/V8TV_2/images/CP...-06-15_098.jpg

http://v8tvshow.com/V8TV_2/images/CP...-06-15_102.jpg

---------- Post added at 06:13 PM ---------- Previous post was at 06:10 PM ----------

The new panel is held in place with Cleco clamps, and then a series of tack welds was used to weld it into place. The tack welds prevent heat buildup and warpage.

http://v8tvshow.com/V8TV_2/images/CP...-07-15_043.jpg

After the welding, some careful grinding blends the new panel into the old making a seamless repair.

http://v8tvshow.com/V8TV_2/images/CP...-08-15_053.jpg

Meanwhile, the body shop crew began sanding the paint with a dual action sander. We know this car is pretty solid, so it does not require stripping to bare steel.

http://v8tvshow.com/V8TV_2/images/CP...-08-15_055.jpg

http://v8tvshow.com/V8TV_2/images/CP...-07-15_048.jpg

The lower valance panel was removed, stripped, and body worked as needed.

http://v8tvshow.com/V8TV_2/images/CP...-12-15_085.jpg

Any problem areas are repaired (like the quarter panels), but the front sheet metal seems very clean. The plan is to leave the sheet-metal installed, get the panels aligned and straight, and prime the outside of the car. Then the car will be block sanded.

http://v8tvshow.com/V8TV_2/images/CP...-07-15_049.jpg

http://v8tvshow.com/V8TV_2/images/CP...-12-15_080.jpg

The body panels will then be removed, and the jambs and backsides of panels addressed This way, we will only be removing the panels and reassembling the car once because this job is very time sensitive.

V8 Speed 06-12-2016 01:46 PM

The rear of the driver side quarter panel also needed some help. It had been pushed-in and pulled for repair, but the end of the quarter where it meets the tail panel had been badly distorted and torn.


We pulled on it with a stud gun for a few minutes, but determined the metal to be “overworked” and elected to make a repair piece instead.


http://v8tvshow.com/V8TV_2/images/CP...-12-15_088.jpg


A new piece was cut, formed, and trimmed to size. Then Adam tack-welded it in place.


http://v8tvshow.com/V8TV_2/images/CP...-12-15_023.jpg




After a little metal finishing, the correct contours have been returned to the quarter panel.


http://v8tvshow.com/V8TV_2/images/CP...-12-15_029.jpg

---------- Post added at 09:40 PM ---------- Previous post was at 09:37 PM ----------

After inspecting the passenger quarter panel, we decided it would be quicker to order a replacement quarter panel skin from YearOne then to hand-make a panel to repair the rust damage and previous patchwork.


http://v8tvshow.com/V8TV_2/images/CP...-08-15_058.jpg


Once our new panel arrived, Adam sized-up the repair area and removed the affected material along the body line to make the repair easier. We always recommend waiting for the new part to arrive before cutting so that you know exactly what you have to work with on the new panel.


http://v8tvshow.com/V8TV_2/images/CP...-13-15_041.jpg


http://v8tvshow.com/V8TV_2/images/CP...-13-15_036.jpg


This car had some issues, but not enough to warrant a complete quarter panel replacement.


http://v8tvshow.com/V8TV_2/images/CP...-13-15_039.jpg

---------- Post added at 09:43 PM ---------- Previous post was at 09:40 PM ----------

Here you can see the small repair in the wheel tub to replace the rust and damage.


http://v8tvshow.com/V8TV_2/images/CP...-14-15_044.jpg


Adam trimmed the new YearOne panel to fit, and installed the quarter panel trim to make sure it fit properly. By installing this trim now with the panel still being removable, he can access both sides should any hammer and dolly work be needed to help the trim fit the panel.


http://v8tvshow.com/V8TV_2/images/CP...-14-15_046.jpg


The panel is cleco clamped and vise-gripped in place for welding.


http://v8tvshow.com/V8TV_2/images/CP...-14-15_048.jpg


A series of tack welds made by the HTP MIG 200 welder “hot glues” the panel in place.


http://v8tvshow.com/V8TV_2/images/CP...-14-15_049.jpg


The panel is ground smooth.


http://v8tvshow.com/V8TV_2/images/CP...-15-15_054.jpg


Note the door-jamb area has been cut and re-welded to make a better door gap.


http://v8tvshow.com/V8TV_2/images/CP...-15-15_057.jpg


The rear of the passenger quarter also required the same fix as the driver side.


http://v8tvshow.com/V8TV_2/images/CP...-15-15_062.jpg

---------- Post added at 09:45 PM ---------- Previous post was at 09:43 PM ----------

The floor pan had a thin spot along with some pinholes in the driver side rear footwell. This is a common place for these cars to rust, as it’s the lowest point of the rear floor and becomes the bottom of a puddle should the car leak. And being a convertible, this car leaked.


http://v8tvshow.com/V8TV_2/images/CP...-09-15_016.jpg


A new floor repair panel was ordered from YearOne to replace the bad section.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_068.jpg


The rusty piece was removed with a cutoff wheel.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_070.jpg


The new panel was carefully trimmed to be a tight fit so that a butt weld technique could be applied. This would leave a seamless repair when completed.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_073.jpg

---------- Post added at 09:46 PM ---------- Previous post was at 09:45 PM ----------

When the fit was satisfactory, the panel was protected with HTP weld-through primer.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_072.jpg


The panel is held in place with HTP welding magnets while the perimeter is tack-welded in with an HTP MIG-200 welder. Tack welds keep the heat down and minimize warping.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_075.jpg


Once welded, the edges are gently ground to blend the tack welds.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_076.jpg


The finished panel installed with no evidence of a repair.


http://v8tvshow.com/V8TV_2/images/CP...-16-15_081.jpg


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V8 Speed 16-12-2016 08:10 AM

This Camaro is going to have a mostly stock appearance, but there are some upgrades that will add a modern touch to the car. The Eddie Motorsports billet trunk hinges, hood hinges, quarter vents, marker light bezels, door handles, and door latch striker pins will update the car.

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We broke out the hood hinges to start test fitting the front sheet metal. The hood fit wasn’t too bad to start with, but it was high in places in relation to the fenders, and the gaps we’re not super straight and even.

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It became apparent that a previous repair job and some rust in the firewall was preventing the hood hinges from being placed in the proper location to align the hood.

Once we knew what we were up against, we pulled the front clip to gain access to the firewall.

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A little pokin’ and prying revealed a rusty-crusty sandwich lurking just beneath the surface of the firewall steel. This was going to have to come out and be replaced with new steel.

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We also removed the original heater box hole in favor of a smoothed firewall, which also cleans up the Vintage Air A/C system install.

A few hours later, and Adam had all the rusty steel replaced inside the firewall, and a new skin finish welded in place.

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Next, he made a new panel for the bottom section of the firewall and heater hole close-out, and welded it in place.

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The panel was attached with plug welds using the HTP MIG 200 wire feed MIG welder to keep the panel as cool and warp-free as possible. Finally, Adam ground all the welds smooth to finish it off. Looks like we were never there, huh?

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